Miniature Spring Detangler & Dispenser
Shown below is our Vortex I Miniature Spring Detangler and Dispenser, which was developed over 28 years ago for use in the electronics industry (patent #4434913). We have developed this unique spring handling technology to detangle and feed springs without damaging them,The Detanglers can save significant labor and costs for you. The system can provide 1 to 12 untangled miniature springs. Springs are pneumatically agitated, detangled, singulated and then dispensed simultaneously into electrical switchs, electronic contacts, security locks , medical devices, etc.
This system can offer a very fast 1/2 (0.5) second/cycle if needed. It provides high reliability, low maintenace in a very compact and self contained package. Yet it delivers impressive feed rates of 100's of springs per minute. We have hundreds of applications and satisfied customers, with many units still in operation after 20+ years.
The unit shown above has a 12-track/spring delivery with a manual selector to provide from 1 to 12 spring/track output. The miniature spring detangler system uses a removable Vortex canister system (approximately 4" in diameter x 4" high) as a container to store bulk, unoriented springs.
The springs are agitated by precisely located air jets creating vortices to detangle them. They are subsequently fed and accumulated into a "rainbow track" which has 12 channels to convey the springs into the dispenser unit. The track's see through cover allows the operator to visually verify each individual track's spring level.
The dispenser mechanically engages each of the springs and escapes them out. Each dispenser operation provides a single spring from each track at the same time. Individual springs can then be deposited via placement or guidance tooling in the desired product location.
Benchtop system detangles then feeds via tubes using Vortex I dispenser and remote canister. Yes, that is a pencil eraser!
The unit above is a dual size spring detangler & dispenser simultaneously dispensing 4 of one type and 1 spring of another type and size all in the same dispensing system.
Other spring output configurations such as plastic or metal tubes are available (see above left). Pick off stations for operator pick up are also available. We have point of assembly spring escapements including our unique programmable system (for very long and sensitive springs). Our Vortex I Miniature Spring Detangler and Dispenser Unit can be easily fitted into assembly lines/machines or may be used in conjunction with manual assembly stations. Many systems have been integrated into automated assembly machines and have included features such as component insertion, lubrication insertion, heat or ultrasonic sealing, spring pressure testing, operational verification, and packaging to name a few.
FEATURES: VORTEX I
Vortex I spring detangler, detangles and dispenses miniature springs
Compact (8"x8"x6")self contained, can be installed in/on most machines
Pneumatically powered, very gentle and does not damage springs
Standard manual dispensing override to simplify maintenance
Visible "Rainbow" spring path and reserve tracks
Interchangeable spring canisters for pre-filling and easy swap out
Fast cycling rate, up to 2 springs per second, from1 to 12 tracks/tubes
All stainless & tool steel construction
Built-in tangled spring release at tube inlets
Spring capacities of .020" x .312" max. OD & .030" x .750" max. length
Lowest operating cost due to labor savings
Customizable to meet other spring sizes
We have provided automated assembly and process equipment for over 30 years. We design and build equipment which loads, inserts or otherwise requires springs as a component in your assembly or part. Our systems have been operating successfully for many years. Premier's equipment reflects an ongoing commitment to constant improvement of our spring untangling technology. We have provided numerous automated systems to the Automotive component Mfg. (water pump seals, power accessory switch, ignition coil), Electronic (DIP switches & contacts), Lock Mfg. (lock tumbler & detents), Valve Mfg. (spool return springs, solenoids), medical industries and many others. Please contact us with your application(s) so you can benefit from the cost reductions and production improvements available with our technologies.
We welcome the opportunity to assess your springs and provide you with a quick detangling evaluation!
Based on our commitment to continually improve our products, Premier Tool Works reserves the right to change specifications without notice
ã Copyright 2013 Premier Tool Works. All rights reserved
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